Tuesday, November 27, 2012

CCF & 5th Ave Lumber Visit!

Today I had the opportunity to visit two of the industries that I am modeling: Columbus Coated Fabrics and 5th Ave Lumber.  What a neat experience! Not only has this solidified my desire to want to model these industries but it gave me some insight into how they actually operate.  Lets first look at CCF. (Note: No trespassing was done, I had permission to visit these sites.)

Columbus Coated Fabrics:
I visited the site where CCF was located a couple years ago to try and get some information on how it may have operated.  Unfortunately, there was almost no evidence that one of the largest manufacturing plants in Columbus once resided here.

The site is now home to what seemed to be Govt. Assisted housing and from what I can tell the same development will soon be on this side of the road:

The only evidence I could find that CCF once existed here were some of the retaining walls that held the siding tracks in place near the loading and unloading docks.

In this first picture you can see the Main Tracks. The right one is now owned by Norfolk Southern and the left by CSX.  At one time they were both held by Conrail.  If the 2nd Ave Industrial Lead still existed down this far it would have been to the left of the CSX trackage and continued down to 17th Ave:



It seems that the loading and unloading levels of the building would have been a few stories up, certainly not on the ground level.  I dont think that I will be able to capture this in my modeling but it was interesting. 

Here are some remnants of the sidings:


A switch point from an old #5 turnout up on one of the retaining walls:

Im not sure why but if you look closely in this picture you can see one retaining wall up quite a bit higher than the one below it.  I believe that the higher one held up the 2AIL (2nd Ave Industrial Lead) and the lower one was the actual CCF siding. I cant confirm that at this time but since both had evidence of trackage that is my best guess.


Photos of the actual 2AIL.  This is looking South toward Columbus on top of the 5th Ave Bridge, on the right you can see Clark Grave Vault:


Looking North toward CCF. You can see where the rail has been cut in this turnout. Like I said earlier The 2AIL used to continue all the way down to 17th Ave.  This turnout was the first of three for CCF service:

On top of my perch of the massive fill dirt pile at CCF you get a fantastic view of Downtown Columbus and of Clark Grave Vault, you can see their water tower to the left. This would make a fantastic night shot, however, I wouldn't feel safe coming here at night:

 5th Ave. Lumber "Columbus Builders Supply:"
Luckily 5th Ave Lumber is still in operation and I was lucky enough to get the chance to talk to Bill, the owner.  He shared a lot of fantastic information with me that will really help with my modeling and research as a Civil (Rail) Engineering Student.  The first thing that was interesting was that they are actually served by Norfolk Southern out of Buckeye Yard.  They generally receive one or two cars a week, but at the busiest times they take in one a day.  He receives ply and osb in boxcars and dimensional lumber on Centerbeam flats. It takes them one day by forklift to unload a car and it is generally swapped out for the next loaded one in the evening, after they close.  They actually have two sidings one on either side of 5th Ave but I am going to focus on the one South of 5th as this is the original.

Here is the unloading site South of 5th:

The tracks used to curve and go all the way down into this area but as cars continued to get longer and longer the rails began busting so now it is just a short siding for one car.  I am going to model it as it used to be just for operational and visual interest:

Heres the car stop.  Pretty high-tech!

Here are a couple shots of the siding that serves the yard. Note the state of the track! Should be fun to model!

Once again you can see Clark Grave Vault to the right:

Neat random K-rail:

Entrance to the yard:


 Here is the 5th Ave Bridge.  All of the trackage I have been showing you are on top of that bridge.  It will be a lot of fun making this scene:
 Note the low clearance, only 14' measures out to about 3.5" in O scale.  Should be doable with a pretty hefty slope for the road. Luckily the RR tracks stay level and only the road dips to avoid a crossing.

I ate lunch at The North Market downtown and was once again reminded why I love Columbus Railroading both past and present. This is North Market, these tracks once served the loading dock that is covered by the new brick in front of it:

This may not seem too interesting until you look at where these tracks came from:

Im not sure what these two industries used to be but they are certainly old and cool! The riveted steel on the exterior of the right building just looks incredible! I can imagine an old 0-6-0 with a pair of refer cars in tow steaming through this concrete valley...neat stuff!

Thats all for now. I have a meeting set up with Clark Grave Vault to tour their site and rail operations and I have been invited back to 5th Ave Lumber to watch NS switch out their car early next week. Look for another update about that.

Thanks for looking and feel free to share with anyone you think might be interested!

Monday, November 26, 2012

The Plan...

Well I have finally came to the point with my plan that I feel comfortable sharing it.  I have drawn and redrawn my layout at least 100 times in the past 6 months, but I am confident that this will be the plan I go with.  Of course there will be changes as I begin building but this is a good start! I want to thank everyone out there that helped me! Mike Cougill and his wonderful articles/blogs http://www.ostpubs.com/ , Ken Heyl, Jason Stuckert, Brandon Townley, Lance Mindheim, Giles Kennedy, and a lot of people on the OGR 2R forums: CWEX, AGHRMatt, flanger, Enginear-Joe to name a few. Not to mention a lot of inspiration from The Merchant Row System Layout out of France: http://www.youtube.com/watch?v=mkYXHNdvRqI

The Columbus Industrial Railroad:



Name: The Columbus Industrial Railroad (2nd Ave Industrial Lead)
Scale: O Scale 2 Rail
Size: 30'x2.5-3' Shelves with extensions
Prototype: Ohio Central RR with NS/CSX Interchange
Locale: Columbus, Ohio
Era: Modern 2000's
Benchwork: 4' Modules- 1x4 construction with foam inserts
Track: Handlaid code 125 steel rail using R.O.W. detail products
Curvature: 40" Radius Min.
Turnout: #5 Industrial Min.
Roadbed: Cork on main only
Turnout: Tortoise on main routes for signaling / manual for sidings
Backdrop: Hand painted masonite with photo backdrops for continuing roads.
Control: MTH DCS Proto-Sound 2&3

Industries:

1. Heyl Grave Vault
- Based off of the Clark Grave Vault Company, this industry was inspired by friend Ken Heyl (Owner: Heyl Funeral Home and The Cincinnati & Southern RR).  Ken inspired me to model this industry based on the interesting loads that would come in and out of this type of business.
-Inbound: 1-2 Coil Steel Cars daily, 2 Boxcars of misc. fasteners monthly, 2-3 Boxcars shipping crates weekly
-Outbound: 2-3 Boxcars Steel Burial Vaults weekly

2. Asphalt Roof Systems
- Inspired by The Merchant Row System Layout.  This building will be on the edge of the facia and cut in half to view a completely detailed interior of the shipping and receiving department.
-Inbound:  1 Boxcar rolled paper daily, 1 Boxcar granular particulates every other day, 2 Tankcars liquid asphalt weekly
-Outbound: 2 Boxcars of finished shingles daily
The interesting thing about this industry is that it is limited to one track for both shipping and receiving.  The industry has one spot for unloading boxcars, one spot for tankcars and two spots for loading boxcars. Thus the cars must be placed in a particular order and at times switched more than once a day.
The order:
Inbound Box-Outbound Box-Outbound Box-Inbound Tank
The days that the Particulates are delivered the rolled paper must be unloaded first and then the boxcar must be switched out so that the particulates can be unloaded.  This must be done in a timely manner such that the factory does not have to wait for the next boxcar.

3. CCF "Columbus Coated Fabrics"
- This is inspired by a now demolished heavy industry. CCF produces tablecloths, placemats, aprons, totes, pet mats and many small accessories. I am still researching on what this industry takes in but I know from the pictures that it was very industrial and a huge corporation. Please look for more information on this to come in the future.

4. Columbus Builder's Supply
- Inspired by my Grandpa's Custom Home Contracting and Restoration Company WMB: Walt Morrow Builders (http://www.wmbbuilders.com). I wanted to model an industry that served Columbus based builders. The prototype I chose was 5th Ave. Lumber.
-Inbound: 3-4 CenterBeam Flatcars daily-various lumber products. Occasional Flatcar of roof trusses.
-Outbound: Empty cars daily.
 
5. Hendren Fresh Produce
-Inspired by friends and roommates Marcus and Mitchell Hendren of Hendren Farms. This is essentially a trans-load and processing center.  
-Inbound: 2-3 Boxcars Cardboard containers weekly
-Outbound: 2-3 Refrigerated Boxcars of produce daily.
Produce will be trucked in from fields located in Johnstown, OH.  Boxcars of cardboard must be left at spot to be unloaded as storage space is limited.

6.Karn Meats
-Based on Columbus prototype. Inspired by my girlfriend's Dad: VP of Karn. Sadly this industry is not rail served at this time but we are hoping for a trans-load location in the future. 

Thank you for taking the time to read and look! I hope to start module construction in the next few days! As always comments/suggestions are greatly appreciated!!!


Saturday, November 24, 2012

The 2nd Ave Industrial Lead

Well after further digging and research I was able to find a lot of great information about my prototype location. Using this information I have been able to really understand the prototype which is helping me design the new layout.

I now know that the area I am modeling is known as the 2nd ave Industrial Lead.  It is located close to The Ohio State Fairgrounds.  There are many industries that were and still are served off of this line and I am working on deciding which ones I want to model.

Here is a track diagram from Conrail which was revised in 1984.
Here is a listing of this zone:
So far the most interesting industries I have found are Columbus Coated Fabric and 5th Ave. Lumber.  These two will definitely be modeled on my RR.  I am also thinking about Cottingham paper amongst others.  I am trying to get the greatest variety of rolling stock from the fewest number of industries as I can.  I am going to keep digging to find 3 more industries that I really like giving me a total of 5.  Look for my next post to have a list of the industries I choose....

Thanks for stopping by!

Thursday, November 22, 2012

Welcome!

Welcome to the Columbus Industrial Railroad! This blog will follow the progress of my O scale (2 rail) Industrial switching layout and serve as a way to keep my thoughts in line! I hope you enjoy! The next post will be my track plan and my ideas on how the RR will progress.  Thanks for stopping by!

So you can put a face to the name...thats me (Will) on the left with my girlfriend Kate!